Intermittent Bonded Ribbon Production Line For Sale
A specified speed of 600 m/min gives this equipment considerable production capacity for optical-fiber applications. Prospective buyers should confirm the achievable speed, machine setup, and required operating conditions directly with the manufacturer before proceeding.
Shanghai Weiye OFC supplies equipment designed specifically for producing rollable ribbons containing 12 or 16 fibers. Its product description presents the equipment’s capabilities, technical specifications, and included systems, providing U.S. buyers with a basis for comparing their equipment requirements.
Review the listed configuration in the product description, then contact the supplier about pricing, installation, and options specific to your project. Doing so can clarify which specifications and options are relevant to your facility and production objectives.
The listed address for Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. is 201 Minyi Road, Songjiang District, Shanghai. Consider the product listing a preliminary information source, and confirm up-to-date specifications and commercial terms with the supplier. Submitting a clear request for pricing and specifications can help you move forward with the assessment.
Intermittent Bonded Ribbon Production Line FTTH Cable Production Line Fiber Coloring Machine
Key Takeaways
- The stated operating speed is 600 m/min, although the manufacturer should confirm the applicable conditions.
- The machinery is intended to manufacture rollable ribbons containing 12 or 16 fibers.
- Information about equipment functions, specifications, and included systems appears on the product page.
- Request details about pricing, installation requirements, and project-specific customization.
- The supplier provides a business address in Songjiang District, Shanghai.
Overview Of The Intermittent Bonded Ribbon Production Line
The manufacturer identifies this machinery as suitable for 12- and 16-fiber rollable IBR formats. Its product page specifies a construction speed of 600 m/min and a fiber diameter of Ф245 μm ±10 μm. As these are manufacturer-listed values, confirm the actual production speed and relevant operating requirements directly with the supplier.
Intermittent Bonded Ribbon Production Line
Equipment Designed For Twelve- And Sixteen-Fiber Rollable Ribbon Production
Two fiber-count options are supported by the configuration for manufacturing rollable ribbons. Buyers can use these options as a starting point for checking compatibility with target formats, fiber sizes, and handling requirements.
How Intermittent Bonding Supports Flexible Fiber Arrangement
The patent’s design examples describe neighboring fiber subunits joined by adhesive bonds positioned at intervals. The patent provides an example of adhesive-bond intervals ranging between 10 mm and 1,000 mm. Unlike continuous bonding, this arrangement does not join the fibers along their entire length.
These intermittent adhesive connections allow the assembly to change from a relatively flat configuration into rolled, curled, or folded forms. The specified spacing illustrates the patented design concept rather than confirmed production-machine settings.
- Machine details: 12 or 16 fibers, a stated speed of 600 m/min, and a diameter of Ф245 μm ±10 μm.
- Patent example: Illustrative spacing between adhesive bonds of 10 mm to 1,000 mm.
- Design benefit: Flexible handling across several possible shapes.
Uses In Optical Fiber Cable Manufacturing
Flexible ribbon arrangements can help cable designers balance access for splicing with compact cable packaging. The patent outlines a configuration that maintains fiber organization while allowing portions to move between adhesive connection points during cable assembly.
High Fiber Density And Compact Cable Designs
For mass fusion splicing, an optical fiber ribbon can be arranged flat before being folded or rolled into a more compact cable. Potential advantages described in the patent include smaller cable constructions and an increased ratio of fiber area to overall cable cross-sectional area. Actual performance and dimensions will vary according to the overall cable design and the application for which it is intended.
Organizing Fiber Ribbons To Support Efficient Fusion Splicing
This design supports orderly fiber handling during splicing while providing flexibility for subunit movement in the assembly process. For production material planning, the listed specifications include payoff reels accommodating 25.2 km and 50.4 km of fiber. Buyers can evaluate these capacities against their production requirements and existing handling arrangements.
| Design characteristic | Possible application | Consideration for buyers |
|---|---|---|
| Planar fiber arrangement | Mass fusion splicing | Verify the needs of your splicing process |
| Ribbon configuration that folds or rolls | Compact cable packaging | Examine the complete cable design |
| 25.2 km and 50.4 km capacity payoff reels | Material-handling preparation | Align reel capacities with operating needs |
Production Line Specifications And Performance
Compare the equipment’s published performance figures with your manufacturing requirements before requesting a quotation. Installation preparations should also account for suitable reels and the utilities available at the production site.
Production Speed, Fiber Diameter, And Attenuation
According to the specifications, the construction speed reaches 600 m/min. The listed fiber diameter is Ф245 μm ±10 μm, with additional attenuation of ≤0.01 dB/km measured at 1550 nm. Confirm the measurement conditions and expected performance directly with the manufacturer.
Compatibility With Payoff And Take-Up Reels
The payoff system accommodates two reel dimensions, and the maximum weight of a full reel is 10 kg. The take-up assembly supports a T-type reel as well as a fiber-optic reel. Verify that your selected reel configuration is compatible with the facility’s material-handling process.
Site Utilities And Environment
Plan for a 380 V ±10% power connection using a three-phase, five-wire system. Its specified operating environment is enclosed, clean, dry, and protected from drafts, with temperatures of 15 to 25°C and relative humidity no higher than 85%. Utility requirements also include nitrogen at 7 bar and 99.99% purity, plus a compressed-air supply at 6 bar. Verify the required utility connections before installation begins.
| Specification | Listed requirement | Planning note |
|---|---|---|
| Payoff reels | Payoff dimensions of Ф236 × Ф25.4 × 108 mm or Ф267 × Ф25.4 × 180 mm; full reel ≤10 kg | Check reel compatibility and maximum weight |
| Take-up reel | T-type reel: Φ410 × Φ50.8 × 391 mm, alternatively a fiber-optic reel | Confirm compatibility with your selected format |
| Electrical and environmental requirements | 380 V ±10%; 15 to 25°C; relative humidity ≤85% | Provide a clean, dry area without drafts |
| Gas supply | Nitrogen at 7 bar and 99.99% purity; compressed air at 6 bar | Check available gas capacity before equipment setup |
Fiber Payoff And Gathering Equipment
The payoff and gathering assemblies direct optical fibers into the ribbon-forming area. Their control systems support consistent feeding and help protect individual fibers throughout handling.
Tension-Controlled Payoff System For Sixteen Spools
The payoff assembly holds 16 spools and provides traversing along with separately adjustable tension settings. Each spool has a maximum weight capacity of 10 kg. The technical details list 0.4 to 2 N tension with ±0.02 N accuracy, together with a 550 W motor. Because a separate overview states 40 to 150 g with ±2 g accuracy, ask the manufacturer to clarify the correct values for your intended setup.
Fiber Guiding, Break Detection, And Electrostatic Control
The forming area receives fibers through U-groove guides, multi-groove gathering rollers, and devices designed to prevent jumping. Operators receive alerts about fiber problems through break detection and alarm functions. Safe handling is supported by protective guards and a pneumatic clamping mechanism. At the fiber exit, a rod-style electrostatic dust collector is installed, while anti-static equipment helps manage dust along the gathering route.
| Component | Listed detail | Intended function |
|---|---|---|
| Payoff | Capacity for 16 spools, each weighing up to 10 kg | Feeds optical fibers with traversing movement |
| Motor and tension system | 0.4 to 2 N with ±0.02 N accuracy; 550 W | Supports regulated payoff of fibers |
| Fiber guidance and safety features | Rollers with grooves, warning alarms, protective guards, and a pneumatic clamp | Guides fiber movement and assists material handling |
| Electrostatic management | Rod-type dust collector and anti-static equipment | Helps reduce dust near fiber routes |
Precision Molding And Intermittent Adhesive Dispensing
Operators can adjust adhesive positioning and mold alignment through the forming platform. Available adjustments help configure the process for each required ribbon format.
Adjustable IBR Mold Platform For Ribbon Formation
Ribbon formation uses three mold assemblies, each capable of holding up to five Nordson EFD jet valves. The mold adjustment range extends from 0 to 15 mm, while the mold base can be maintained between 20°C and 60°C. Precision valve groups mounted on sliding tables allow fine positioning and accurate application of adhesive dots.
Configurable Nozzle Arrangements For Twelve- And Sixteen-Fiber Ribbons
For 12-fiber ribbons, the specified arrangement consists of 5+5+1 valves. Production of the 16-fiber format uses a 5+5+5 configuration. The control interface enables changes to dot count and spacing according to the ribbon configuration being manufactured. A dedicated adhesive is required for the coating and curing stages.
| Process setting | Format With 12 Fibers | 16-Fiber Format |
|---|---|---|
| Valve arrangement | Valve arrangement of 5+5+1 | 5+5+5 valve configuration |
| Mold adjustment | Adjustment range of 0 to 15 mm | 0 to 15 mm adjustment |
| Mold-base temperature | Temperature range of 20°C to 60°C | 20°C to 60°C operating range |
UV-LED Curing For Bonded Fiber Ribbons
The curing assembly applies UV exposure in stages to harden adhesive throughout the fiber structure. Prospective buyers can assess the oven configuration and listed operating specifications to determine whether the equipment suits their production process.
Initial Pre-Curing And Main Curing Operations
Three dedicated LED-UV ovens rated at 800 W each perform the pre-curing operation. Each oven processes fibers supplied by a separate mold group before the material reaches the main 6 kW post-curing oven. The system uses adjustable shutters to help contain UV exposure and minimize nitrogen losses. The supplier states a principal wavelength of 395 nm ±3 nm, minimum curing degree of 85%, and post-curing power of no less than 2.5 kW.
Managing Nitrogen Supply And Curing Performance
The nitrogen flow rate and pressure can be adjusted by hand. Automatic functions also start nitrogen delivery during startup and stop it at shutdown. At production speed under continuous stable conditions, the specified lamp-array power consumption is no more than 80% of total power. These specifications provide a reference for comparing equipment, although testing conditions should be verified with the supplier. Ask whether different adhesives or materials require adjustments to the settings.
Visual Inspection, Capstan Traction, And Take-Up
As fibers travel through the equipment, visual monitoring and steady winding support the maintenance of material quality. The published operating settings also offer buyers useful criteria for comparing equipment against their cable production requirements.
Real-Time Inspection Of Fiber Colors And Adhesive Dot Placement
Real-time magnified views are displayed through the machine’s microscope and camera system. Operators can inspect optical-fiber color order and verify the presence of resin dots at individual dispensing locations. This inspection helps identify ribbon problems before the material enters the winding stage.
Servo-Driven Traction And Precision Take-Up
The Φ190 mm capstan traction wheel is driven by a 1 kW AC servo motor. The listed measurement accuracy exceeds 1‰. Operators can set tension between 50 and 500 g while maintaining an accuracy of ±5 g. Together, these settings support controlled movement and handling of the fiber ribbon.
The specified take-up speed is 600 m/min, and the maximum spool weight is 30 kg. The servo-driven take-up and traversing assemblies support uniform positioning during winding. Cable pitch can be adjusted continuously between 1 and 6 mm. Position detection and direction changes are supported by a photoelectric sensor. Confirm that the operating conditions and settings are suitable for your target cable design with the supplier.
Electrical Controls And Production Monitoring
Clear control functions help production staff manage settings, monitor system conditions, and prepare smooth stopping procedures. The supplier identifies Siemens control equipment and Schneider Electric switchgear as components of the production line.
Operating The Production Line Through PLC And Touchscreen Controls
Siemens S7-1200 and S7-1500 PLCs manage the ribbon manufacturing system through a 10.4-inch Siemens touchscreen. Low-voltage switchgear is supplied by Schneider Electric. Operators may control the entire line with interlocked units or run individual sections independently.
Process Settings, Warning Alarms, And Preset-Length Shutdowns
The touchscreen allows adjustment of process parameters, curing-oven activation, wire-feed settings, and alarm information. It also displays lamp operating hours, live lamp current, oven temperature, and the equipment’s accumulated operating time. A meter-counter correction function helps synchronize displayed length measurements with actual material movement.
Operators can program a target production length that triggers deceleration or shutdown. The function supports managed stopping as a cable manufacturing run reaches its planned length. Ask the manufacturer to confirm control capabilities and setup requirements before placing an order.
| Control-system feature | Listed detail | Use |
|---|---|---|
| PLC controls and operator display | Siemens S7-1200/S7-1500; 10.4-inch touchscreen | Configure settings and examine production data |
| Electrical control components | Low-voltage switchgear from Schneider Electric | Supports electrical control operations |
| Equipment monitoring and shutdown control | Operating data for lamps, ovens, runtime, and meters; preset-length function | Monitor production and stop or decelerate the equipment |
Ribbon Quality, Material Selection, And Process Compatibility
Adhesive selection affects both the consistency of coating application and the final product. Rather than recommending a general adhesive, the supplier specifies a formulation dedicated to the equipment’s coating and curing operations.
Specialized Adhesive Used For Bonding And Curing
Separate valve switches on the pressurized adhesive supply let operators control individual feed paths. Precision pressure-regulating valves help maintain controlled adhesive delivery at each dispensing location. Air pressure can be regulated but must remain at or above the listed minimum of 0.5 MPa.
The adhesive lines are black to reduce the risk of UV-triggered reactions while the system operates and cures material. This protection is important because premature exposure may change adhesive properties before application to the fiber.
Confirm suitable adhesives, process parameters, and surface-finish requirements with the manufacturer before choosing materials for a secondary coating operation. Discuss the material’s expected performance across your planned application and run duration. Clear process instructions can help maintain quality from initial setup through final production.
Equipment Installation Needs And Supplied Documentation
Prepare the installation area and necessary utility connections before arranging equipment setup. The supplier’s specifications provide guidance for planning the production site and supporting consistent operation of the fiber-optic machinery.
Required Facility Conditions And Connections Provided By The Buyer
Install the machinery in a clean, dry, enclosed environment protected from drafts. Maintain a room temperature of 15 to 25°C and relative humidity no higher than 85%. The installation also requires nitrogen supplied at 7 bar with 99.99% purity and an air supply rated at 6 bar.
Connection cables and cable trays are excluded from the supplied equipment. The buyer must arrange the principal power feed-in cable. Verify the available utilities and planned cable routes ahead of setup, especially if a secondary coating section is nearby.
Operating Manuals, Drawings, And Maintenance Information
The supplier includes documentation supporting machine installation, operation, and servicing. Review these records before startup to help staff plan work activities and identify necessary supplies.
- Instruction manuals, operating guides, and a general layout drawing
- Electrical schematics, wiring diagrams, and drawings for installation and maintenance
- Manuals for purchased parts and a list of wear parts for maintenance planning
The supplied records support preparation for commissioning and routine servicing of the cable production machinery.
Choosing A Ribbon Production Line For Your Manufacturing Needs
First determine which finished ribbon products your business plans to offer. This production line is designed for 12F and 16F options, with a listed construction rate of 600 m/min. Assess the stated capabilities against your planned range of products, throughput requirements, and projected cable orders.
Verify take-up reel compatibility before placing an equipment order. A standard IBR reel measures Φ410 × Φ50.8 × 390 × Φ310 mm, accommodates a maximum weight of 30 kg, and allows cable pitch settings between 1 and 6 mm. Check that these specifications suit your production facility and material-handling operations.
The compatibility of payoff spools should be reviewed as well. The listed choices include internationally standardized spools with capacities of 25.2 km, 50.4 km, and 63 km. Request precise reel measurements before selecting materials or determining production run lengths.
Evaluate utilities, adhesive requirements, and operator-monitoring capabilities alongside production speed. For cable manufacturing, determine whether the configuration suits fiber cable, loose tube, or another planned application. Discuss machine configuration and commissioning arrangements with Shanghai Weiye before committing to the purchase. Checking equipment suitability in advance can reduce the likelihood of costly changes after purchase.
| Production planning consideration | Listed detail | Required buyer verification |
|---|---|---|
| Ribbon configurations and operating speed | 12F and 16F formats; 600 m/min | Compare with target production and product mix |
| Take-up configuration | 30 kg maximum capacity; adjustable pitch from 1 to 6 mm | Check reel compatibility and facility requirements |
| Payoff spools | 25.2 km, 50.4 km, and 63 km spool capacities | Confirm the precise reel measurements |
Request A Quote For The Intermittent Bonded Ribbon Production Line
For U.S. manufacturers, the equipment provides 12F and 16F configurations, a listed construction speed of 600 m/min, and dedicated machinery for forming optical fiber ribbons. Compare these features with your planned cable products to assess equipment suitability.
When requesting a quotation, provide the required ribbon format, expected output volume, preferred reels, and available site utilities. Include information about the fibers and material-handling process to allow Shanghai Weiye to review the intended setup.
Before ordering, verify adhesive compatibility, the specified LED wavelength of 395 nm ±3 nm, and the published curing performance. Discuss how the stated specifications affect your intended material and finished surface-quality objectives.
Use the manufacturer’s product listing to examine the equipment information. Verify the final configuration, shipment details, and installation commissioning with Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. The company’s listed address is 201 Minyi Road, Songjiang District, Shanghai. Telephone 021-60701630 to discuss your manufacturing requirements. A detailed quotation inquiry helps define the next steps in purchasing.